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Type Minimum Temperature for Freeze Protection
10°F 15°F 20°F 25°F
Methanol 25% 21% 16% 10%
100% USP food grade Propylene Glycol 38% 30% 22% 15%
GROUND LOOP APPLICATION
Piping Installation
The typical closed loop ground source system is shown
in Figure 10. All earth loop piping materials should be
limited to only polyethylene fusion in inground sections
of the loop and galvanized or steel fi tting should not be
used at any time due to their tendency to corrode. All
plastic to metal threaded fi ttings should be avoided as well
due to their potential to leak in earth coupled applications
and a fl anged fi tting substituted. P/T plugs should be used
so that fl ow can be measured using the pressure drop of
the unit heat exchanger in lieu of other fl ow measurement
means. Earth loop temperatures can range between
25-110°F and 2.25 to 3 gpm of fl ow per ton of cooling
capacity is recommended in these applications. Upon
completion of the ground loop piping, pressure test the
loop to assure a leak free system. Horizontal Systems:
Test individual loops as installed. Test entire system when
all loops are assembled.
Vertical U-Bends and Pool Loop Systems: Test Vertical
U-bends and pond loop assemblies prior to installation
with a test pressure of at least 100 psi.
Flushing the Earth Loop
Once piping is completed between the unit, fl ow center
and the ground loop (Figure 10), fi nal purging and
charging of the loop is needed. A fl ush cart (at least a 1.5
hp pump) is needed to achieve adequate fl ow velocity
in the loop to purge air and dirt particles from the loop
itself. Antifreeze solution is used in most areas to prevent
freezing. All air and debris must be removed from the
earth loop piping system before operation. Flush the
loop with a high volume of water at a high velocity (2
fps in all piping), both directions. The steps below must
be followed for proper fl ushing. Fill loop with water
from a garden hose through fl ush cart before using fl ush
cart pump to ensure an even fi ll. Once full, do not allow
the water level in the fl ush cart tank to drop below the
pump inlet line or air can be pumped back out to the
earth loop. Try to maintain a fl uid level in the tank above
the return tee so that air can not be continuously mixed
back into the fl uid. 50 psi surges can be used to help
purge air pockets by simply shutting off the return valve
going into the fl ush cart reservoir. This "dead heads"
the pump to 50 psi. To purge, dead head the pump until
maximum pumping pressure is reached. Open the return
valve and a pressure surge will be sent through the loop
to help purge air pockets from the piping system. Notice
the drop in fl uid level in the fl ush cart tank. Note: If air
is purged from the system, the level will drop only 1-2
inches in a 10" diameter PVC fl ush tank (about a half
gallon) since liquids are incompressible. If the level drops
more than this, fl ushing should continue since air is still
being compressed in the loop fl uid. Do this "dead head"
procedure a number of times.
When the fl uid level is dropping less than 1-2" in a 10"
diameter tank the fl ow can be reversed. Finally the dead
head test should be checked again for an indication of air
in the loop. This fl uid level drop is your only indication of
air in the loop.
Pipe Size Volume
Copper 1" 4.1
1.25" 6.4
1.5" 9.2
Rubber Hose 1" 3.9
3/4" IPS SDR11 2.8
1" IPS SDR11 4.5
1 1/4" IPS SDR11 8.0
Polyethylene 1 1/2" IPS SDR11 10.9
2" IPS SDR11 18.0
1 1/4" IPS SCH40 8.3
1 1/2" IPS SCH40
10.9
2" IPS SCH40 17.0
Unit Heat Exchanger Typical 1.0
Flush Cart Tank 10" diam x 3 ft 10.0
Table 2. Approximate Fluid Volume (gal.) per 100' of Pipe
Table 3. Antifreeze Percentages by Volume
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